3rd party libraries used by iPhone applications are required to be linked statically. In order to build such a library for the device and simulator you need to set up your environment such that it will cross compile for the two different environments. This is as simple as using the following set of ‘exports’ as defined below.
# Defines to set up environment
export DEVROOT=${ROOTDIR}/Platforms/${PLATFORM}.platform/Developer
export SDKROOT=${DEVROOT}/SDKs/${PLATFORM}${MAX_VERSION}.sdk
export CC=$DEVROOT/usr/bin/gcc
export LD=$DEVROOT/usr/bin/ld
export CPP=$DEVROOT/usr/bin/cpp
export CXX=$DEVROOT/usr/bin/g++
export AR=$DEVROOT/usr/bin/ar
export LIBTOOL=$DEVROOT/usr/bin/libtool
export AS=$DEVROOT/usr/bin/as
export NM=$DEVROOT/usr/bin/nm
export CXXCPP=$DEVROOT/usr/bin/cpp
export RANLIB=$DEVROOT/usr/bin/ranlib
export OPTFLAG="-O${OPT}"
export COMMONFLAGS="${ARCH} -pipe $OPTFLAG -gdwarf-2 -no-cpp-precomp -mthumb -isysroot ${SDKROOT} -miphoneos-version-min=${MIN_VERSION}"
export LDFLAGS="${COMMONFLAGS} -L${HOME}${SDKROOT}/usr/lib"
export CFLAGS="${COMMONFLAGS} -fvisibility=hidden"
export CXXFLAGS="${COMMONFLAGS} -fvisibility=hidden -fvisibility-inlines-hidden"
This uses a few defines which need to be different for the device vs. simulator. Below are what you might want to use for each one. Note that MIN_VERSION, MAX_VERSION and OPT can all be set to control what SDK versions and the level of optimisation is used.
Device:
# Variables export ROOTDIR="/Developer" export PLATFORM="iPhoneOS" export ARCH="-arch armv6 -arch armv7" export MIN_VERSION="3.1" export MAX_VERSION="4.0" export OPT="3"
Simulator:
# Variables export ROOTDIR="/Developer" export PLATFORM="iPhoneSimulator" export ARCH="-arch i386" export MIN_VERSION="3.1" export MAX_VERSION="4.0" export OPT="3"
Once you have set the environment, you just need to use ‘make’ to build the library. If the library is using autoconf, then you will need to use the following ‘./configure’ options:
Device:
./configure --host=arm-apple-darwin9 --prefix=${HOME}/${SDKROOT} --enable-shared=no --disable-dependency-tracking
[Note: --disable-dependency-tracking is required because gcc can't use dependency tracking when building for 2 architectures at the same time (i.e. armv6 and armv7).]
Simulator:
./configure --host=i386-apple-darwin --prefix=${HOME}/${SDKROOT} --enable-shared=no
Then just use ‘make’ and ‘make install’ to build the library! It really is as easy as that 
.
[Other libraries may require other configure options, but I can't cover them all here as they are often different]
EDIT: I’ve edited the defines above to be a bit clearer and factor out the common bits from the device/simulator.
